GENERATOR > DISASSEMBLY

for Preparation Click here



1. REMOVE GENERATOR PULLEY CAP


    A163240

  1. Using a screwdriver, remove the generator pulley cap.



2. REMOVE GENERATOR CLUTCH PULLEY

  1. Clamp the generator drive end frame in a vise.



    A128069E02

  1. Confirm SST (A) and (B) shown in the illustration.

    SST
    09820-63021  



    A205322E01

  1. Place the rotor shaft end into SST (A).
    Text in Illustration 
    *1
    		Rotor Shaft



    A205323E01

  1. Fit SST (B) to the clutch pulley.
    Text in Illustration 
    *1
    		Clutch Pulley



    A205324E01

  1. Loosen the pulley by turning SST (B) in the direction shown in the illustration.
    Text in Illustration 
    *1
    		Turn
    *2
    		Hold

    NOTICE:
    1. Check that the drive end frame is secured in the vise tightly.
    2. Hold SST (A) tightly during the operation.

  1. Remove SST from the generator.

  1. Remove the clutch pulley from the rotor shaft.



3. REMOVE GENERATOR REAR END COVER


    A205325

  1. Place the generator assembly on the clutch pulley.



    A201685

  1. Remove the 3 nuts and generator rear end cover.



4. REMOVE GENERATOR TERMINAL INSULATOR


    A201686

  1. Remove the terminal insulator from the generator coil.



5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    A201687

  1. Remove the 2 screws and brush holder from the generator coil.



6. REMOVE GENERATOR COIL ASSEMBLY

  1. Remove the 4 bolts.



    A153383E06

  1. Using SST, remove the generator coil assembly.
    Text in Illustration 
    *1
    		Turn
    *2
    		Hold

    SST
    09950-40011   (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)



7. REMOVE GENERATOR ROTOR ASSEMBLY


    A118365E01

  1. Remove the generator washer.



    A153384

  1. Remove the generator rotor assembly.



8. REMOVE GENERATOR DRIVE END FRAME BEARING


    A108429

  1. Remove the 4 screws and retainer plate from the drive end frame.



    A153386E02

  1. Using SST and a hammer, tap out the drive end frame bearing from the drive end frame.

    SST
    09950-60010   (09951-00250)
    09950-70010   (09951-07100)